Miniature Precision Dispensing Valve for Micro-Assembly and Electronics with Ultra-Fine Flow Control

Product Description:

When every microliter counts, our 20mm metered valve provides the miniature precision required for the most delicate assembly tasks. This valve is a masterpiece of miniaturization, engineered to dispense ultra-small, consistent volumes of inks, conformal coatings, fluxes, and adhesives used in micro-electronics, medical device manufacturing, and watchmaking. The ultra-fine flow control is achieved through a meticulously calibrated mechanism and a jeweled orifice, enabling sub-microliter dosing accuracy. Despite its miniature internal features, the valve maintains a robust 20mm outer thread for easy integration into automated platforms and robotic arms. Its compact design minimizes dead volume, reducing fluid waste of expensive specialty chemicals. This valve is the critical link in your process that ensures the reliable placement of minute amounts of material, directly impacting the performance, reliability, and miniaturization of your final product.

Bullet Points:

• Enables miniature precision dispensing for volumes as low as 0.1 microliters.

• Features an ultra-fine flow control mechanism with a jeweled orifice for unmatched accuracy.

• Compact design with minimal dead volume to conserve expensive fluids.

• Ideal for applying adhesives, coatings, and lubricants in micro-electronics assembly.

• Standard 20mm thread allows for easy mounting on robotic dispensers.

Specific Application Scenario
On a circuit board assembly line, a robotic arm uses this valve to place microscopic dots of conductive epoxy onto sensor pads before attaching a chip. The valve's ultra-fine control prevents bleeding or short circuits.

Factory Production Floor
Production occurs in a temperature and humidity-controlled cleanroom. The assembly of the ultra-fine flow control mechanism requires microscopic vision systems and is performed by highly trained technicians to ensure flawless performance.

Packing and Transportation
Each valve is packaged in a class-100 cleanroom bag within a rigid plastic clamshell to protect it from shock and contamination. These are shipped in anti-static boxes marked "ESD Sensitive" and "Fragile Component."

FAQ

What is the smallest volume this miniature precision valve can dispense?

The standard model can reliably dispense down to 0.1 µL. Specialized versions can achieve even smaller doses.

How is the ultra-fine flow control calibrated?

Each valve is individually calibrated using a gravimetric method with a high-precision scale, and a calibration certificate is provided.

What types of fluids can the jeweled orifice handle?

The jewel orifice is extremely hard and wear-resistant, suitable for most fluids. However, it can be fractured by abrasive slurries with large, hard particles.

How do I prevent the tiny orifice from clogging?

Using filtered fluids is essential. We recommend in-line filters right before the valve inlet. The valve can also be purged with solvent periodically.

Can this valve be used for medical device manufacturing?

Yes, we offer a certified version with full material traceability and biocompatible seals suitable for medical and life sciences applications.

Future industry manufacturing complex spans an area of nearly 7,000 square meters. It incorporates six high-speed aerosol valve production lines and more than 30 special valve production lines.

Each year, Future industry aerosol can produce up to one billion aerosol valves. Our main products are air freshener aerosol valve, insecticide spray aerosol valve, butane gas aerosol valve, carburetor cleaner aerosol valve, ribbon spray aerosol valve, snow spray aerosol valve,paint spray aerosol valve, fluid spray aerosol valve, portable stove gas aerosol valve, 360 degree aerosol valve, powder spray aerosol vave. Also we have expanded the export market of aerosol metering valves, aerosol caps and aerosol cans.We have also built five standardized workshops to conduct different operations in order to meet the requirements of various customers to ensure we always meet production demands and timelines.

Production of the valve mounting cups is carried out in this workshop. We use a high-speed automatic stamping machine to transform high-quality steel plates into valve mounting cups. Due to the high degree of its automation, this equipment can help to reduce labor costs and increase production efficiency significantly.

In addition, we utilize an efficient machine that can automatically press an outer rubber ring into a valve mounting cup in order to provide superior sealing performance in the process of final assembly.

This workshop contains over 20 injection molding machines and three injection molding lines. Among them, our injection molding machines are used to produce a variety of accessories such as valve stems, valve chambers, actuators, and spray caps, etc.

Due to efficient automation, we require a very small number of staff to run these more than 20 injection molders. During the production process, our quality control inspectors are responsible for sampling and testing every batch of accessories. Additionally, our injection molding line has the capability to produce various sizes of dip tubes in automatic mode.

This workshop is used to assemble all kinds of accessories. It is equipped with automated assembly equipment to greatly increase production efficiency and provide our customers with enhanced profits.

After assembly is completed, our valves will be automatically counted and packed. We are proud to say we are one of the few companies in the industry that possess advanced abilities in product research and development. Every new product needs an innovative mold. For this reason we utilize high-precision wire cutting machines and machine tools that can form our molds into exquisite shapes.

We possess a wide range of technical production and R & D expertise

Whatever your industry related need may be, just ask, we can provide the solution.